Unlike conventional engines, turbochargers require large clearances and high temperatures. If you are lucky enough to have one in your garage, make sure to check it out regularly. The better you take care of it, the longer it will last and the fewer repairs you will have to make down the road. If you're unsure about the best way to go about it, seek advice from your mechanic. Having a working turbocharger can save you a bundle of cash in the long run.Having said that, not all turbos are created equal. The more exotic models can be difficult to access and will require the help of a competent mechanic. Luckily, manufacturers provide owners with a warranty that covers repair of defects in the parts. In fact, according to a recent survey, less than one percent of turbochargers inspected under warranty fail to make the grade. If you have a turbocharger on your hands, make sure to replace the oil filter at the manufacturer's recommended intervals.
Often, the culprit of a Malfunctioning Wastegate Actuator is oil-borne deposits. This is a nasty concoction of carbon and sulfur. It also prevents the cylinders from firing. Luckily, there are ways to get rid of this problem.The first step is to get the wastegate actuator arm fully adjusted. This is done by adjusting the threaded rod. It should be positioned to the point where it's able to see a voltage between 1.26V and 1.43V when the engine is turned on. You can monitor this voltage while you adjust the arm.Then, you should perform a critical altitude check. This is a documented check in your service manual. When you climb up to a high altitude, the pressure differential across the induction leak will increase. This can cause your turbocharger to run more slowly. In order to prevent this, the pressure controller will close the wastegate.If the problem is not caused by oil-borne deposits, the cause might be the O-ring on the actuator arm. This can be fixed with an overnight penetrant soak.
You can also try to reset the wastegate actuator by performing an electronic adjustment on the actuator arm. This will not solve the problem, however, since you will need to perform a full overhaul of the wastegate actuator.Typically, turbochargers of the same nominal design vary in the flow rate produced by the nozzle. However, the relationship between the actuator position and nozzle flow rate can vary appreciably. This can cause performance issues, as well as premature failure of other components. Having a properly calibrated electronic VGT actuator helps ensure accurate flow rate and boost.An electronic VGT actuator is a common component in modern turbocharged vehicles. It must be properly calibrated before tuning the vehicle. If it is not, the result could be a low boost, or lack of power during acceleration.The calibration method includes measuring a flow rate of the turbine. This can be done either continuously, or stepwise. The flow rate measured is then used to calculate a multi-point calibration. The multi-point calibration can be stored in the memory of the electronic controller. It is a mathematical function that represents the actuator position as a function of the input parameter.
GT1549SL Turbocharger AA51-6K682-B, sometimes referred to as Ford Turbocharger is an OEM Ford part that is designed to restore the factory performance of your vehicle. This part is sold through authorized Ford dealerships and is backed by a twelve month, 12,000 mile warranty. This warranty covers only the part and does not include labour costs or material costs.The warranty for this part begins the date of purchase and covers only the unit. It is not a guarantee that the unit will function properly and will not cover labour costs, materials costs, or any consequential loss. If the unit does not work properly, the warranty is invalidated and the unit must be returned to the dealer for a refund or replacement. The unit must be returned in its original packaging, and all warranty documents must be included.The warranty does not cover damage caused by external factors, including but not limited to: overspeed, impact damage, oil contamination, oil starvation, a faulty EGR valve, a faulty boost control valve, or the exhaust manifold mounting flange. It also does not cover damage caused by improper installation or removal of the unit from the vehicle.